Emerging Technologies

This video shows how a 3D-printed plane actually flies

Loading...
Mike Murphy
Technology Reporter, Quartz

It’s safe to say that 3D printing hasn’t found the widespread commercial appeal that many predicted it would. We were supposed to be able to order a new pair of shoes or a pizza at the push of a button, but all we’ve got so far are trinkets and tchotchkes. 3D printing has, however, started to affect the way many industries think about manufacturing, from drug production, to clothing, and even medical implants. If it’s possible to build complete products on one machine as effectively as traditional manufacturing techniques, without having to hire humans or robots to assemble them, then perhaps 3D printing could spur that “next industrial revolution” we were promised. And Airbus, one of the largest plane manufacturers in the world, is experimenting with what the future of aviation manufacturing might look like with 3D printing.

At a Berlin air show earlier this month, Airbus unveiled THOR (short for “Test of High-tech Objectives in Reality,” rather than anything to do with the Norse god of thunder), a 13-foot plane made entirely out of 3D printed parts. THOR is essentially a proof-of-concept that it’s possible to make something that really flies, other than a tiny drone. The small plane weighs about 50 pounds, and took only four weeks to print and build. The body comprises only a handful of lightweight parts, and is essentially shaped like a miniaturized version of a commercial airliner.

Loading...

Airbus already uses 3D printed parts in its planes—according to industry publication 3DPrint, its recent A350 XWB has over 1,000 3D printed parts onboard—in a range of materials. And last year, GE showed off a 3D-printed jet engine that actually fires. In a document shared by Airbus with Quartz, the company is interested in exploring the new material properties that printing can generate, but also how 3D printing allows engineers to create new structures that aren’t possible with traditional manufacturing techniques. As many have said, the future of manufacturing, where our most durable, lightweight objects could be 3D printed, may end up taking a lot of inspiration from the millennia of biological evolution that has taken place on Earth. The hulls of future planes could look like giant ribcages, and the partitions between sections like the structure of a leaf.

But for now, Airbus just has a small plane that was relatively simple to build. It’s likely going to be a long while before entire commercial planes are entirely constructed out of 3D printed materials, let alone built at the push of a button. It seems safe to say, though, in aviation at least, that 3D printing is starting to … take off.

Don't miss any update on this topic

Create a free account and access your personalized content collection with our latest publications and analyses.

Sign up for free

License and Republishing

World Economic Forum articles may be republished in accordance with the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International Public License, and in accordance with our Terms of Use.

The views expressed in this article are those of the author alone and not the World Economic Forum.

Stay up to date:

Travel and Tourism

Related topics:
Emerging TechnologiesIndustries in Depth
Share:
The Big Picture
Explore and monitor how Travel and Tourism is affecting economies, industries and global issues
A hand holding a looking glass by a lake
Crowdsource Innovation
Get involved with our crowdsourced digital platform to deliver impact at scale
World Economic Forum logo
Global Agenda

The Agenda Weekly

A weekly update of the most important issues driving the global agenda

Subscribe today

You can unsubscribe at any time using the link in our emails. For more details, review our privacy policy.

5 ways to achieve effective cyber resilience

Filipe Beato and Jamie Saunders

November 21, 2024

Why AI is Southeast Asia's new engine for profitable growth

About us

Engage with us

  • Sign in
  • Partner with us
  • Become a member
  • Sign up for our press releases
  • Subscribe to our newsletters
  • Contact us

Quick links

Language editions

Privacy Policy & Terms of Service

Sitemap

© 2024 World Economic Forum